T60
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Defect Management and Nonconformance Resolution

Key to Quality in Production

In a glance


Modern production systems are complex. They consist of many components and interfaces and are therefore highly prone to errors.
A holistic defect management approach and its integration into your existing processes helps manage complexity.
T60 delivers this through clear steps, from detection and analysis to digital documentation and team-based resolution.
Together, we achieve efficiency, improved quality, more stable operations and a measurable competitive advantage.

How do you identify and fix issues before they slow down production?

– Because undetected nonconformances lead to scrap, rework and delivery delays

The Challenge


Hidden defects don’t just cost money—they put schedules, customer relationships and your reputation at risk. Any unresolved nonconformance can propagate through the entire supply chain and ultimately lead to a production stop. Those who don’t invest in defect prevention today will pay tomorrow through quality losses and a competitive disadvantage.

How many defects can you afford before it gets really expensive?

With our defect management and nonconformance resolution solution, you gain immediate transparency into sources of defects, reduce downtime and sustainably increase quality—without adding burden to day-to-day operations. You make better decisions, save costs and deliver reliably—from first article to series production.

Our approach


A tailored, structured process supported by the targeted use of digital tools.

Based on a comprehensive analysis, T60 defines appropriate measures for the first element: enabling early detection and introducing a systematic root-cause analysis process. This can be supported through modern sensor technology, AI and the adoption of proven methods.

By integrating MES, ERP and/or QMS systems, defect documentation becomes automated and transparent. At the same time, T60 enables your teams to standardize processes and implement solutions collaboratively.

Finally, T60 establishes a central knowledge management system that captures identified patterns and solutions. This creates a learning system that increases quality over the long term and prevents future defects.

Analysis
Digital Integration
Secure Knowledge

Most notable results


Reduced costs and higher efficiency

  • Reduced scrap and rework rates
  • Optimized resource utilization
  • Minimized production interruptions

Stable processes and assured quality

  • Higher quality through early defect detection
  • Standardized and traceable analysis processes
  • Full traceability of defects and actions

Customer satisfaction

  • Transparent communication
  • Stronger market position through continuous improvement
  • Reliable delivery performance and decision-ready information

Ensure quality, increase efficiency

Christian Eickhorn

Christian Eickhorn

Practice Lead Procurement & Supply Chain

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